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I noticed some condensation building up in my right front headlight in the past couple of months, so I removed the turn signal bulb/socket from the assembly, and aimed the blower side of my mini vac into the hole to air dry the inner lens. Let it blow it out for 20 minutes or so, and the next day, the condensation came back again.
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Apparently, the breathing holes in the light clusters can get blocked (most commonly with cobwebs!) and so don't let the moisture out as well. Volvo helped the issue by creating Gore-tex plugs which fitted in the breath holes to let air in and out but stop most moisture getting in. Maybe something similar is needed for the V40 lights. I also purchased the led headlight and foglight bulbs which really look good! I'm glad I didn't go with some cheaper ones that I had to put silicon or rtv on to prevent moisture from fogging them up. Changed the overall appearance of my truck.
Condensation in headlights. Jump to Latest Follow. Small amounts of condensation is normal. The headlights are not pressurized or hermetically sealed so some moisture in the air will cause It probably means you're low on headlamp fluid. Here's a good video on how to refill it.
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